PNQT Series Plastic Pet Bottle Recycling Pet Flakes Washing Line

• Warranty: 1 Year
• Material Processed: Plastic Bottle
• Plastic Type: PET
• Screw: Single-Screw
• Automation: Automation
• Computerized: Non-Computerized
• Model NO.: PNQT
• Certification: ISO9001:2008
• Application: Pet Bottle Recycling Production Line
• Company Brand: Wanrooetech
• Motor Brand: Siemens
• Electric Components: Siemens or Schneide
• Bearing: NSK
• Automatic Grade: Automatic
• Power Source: 380V 50Hz
• Capacity: 100-3000kg/H
• PLC Control: Optional
• Transport Package: Wooden Case
• Specification: depends
• Trademark: wanrooetech
• Origin: Jiangsu
• HS Code: 84778000
• Production Capacity: 500 Sets/Year

Product Description

PNQT Series Plastic Pet Bottle Recycling Pet Flakes Washing Line

Application Areas:
Bottles of jars and other containers made of PET can be collected and recycled into a wealth of products.  PET can be recycled into new PET bottles and containers, carpet and clothing, industrial strapping, rope, upholstery fabrics, boat sails, automotive parts, fiberfill for winter jackets and sleeping bags, construction materials, and many other items.

Product Description:
Our Pet Bottle Recycling Production Line can used to recycle waste plastic such as plastic bags, agriculture film, woven bags, plastic package products etc. The whole production line is surely of standard and high quality with CE certification and ISO 9001. It is researched, design and manufactured by our company, integration of Europe technology, it has features as high efficiency, working stable, low humidity content(less than 5%). We use good quality on our machine(SUS-304, more than 3mm thickness) ensures whole washing line with long service life time.
 
Advantage:
Our price is competitive and we take responsibility to any quality uncertainty.
Our pursuit of first-rate quality, reasonable prices and comprehensive after sales services offers both potential and long-standing clientele confidence in our company.
High automation level producton line to reduce cost on labor and increase production.
Innovative design of hot washer and washing tank.
PLC control, Choose motor brand according to customer's requirements.
We use 304 stainless steel to produce machines which contacting water.
 Professional design team to design every project according to cutomer's need

Process Flow:
1,Break the compacted bales(Optional)
Bale Opener:As PET bottles generally arrive at washing plants in bales, or compacted bundles of plastic bottles, it must first be unpacked before the bottles can flow freely onto the belt conveyor system.
2,Primary separation of sand and gravel
Trommel:Remove small contaminants such as broken glass,   paper/cardboard, metals, rocks.
3,Remove the label
Label Remove machine:Remove the label from the bottles.
4,Sort out different color bottles, and labels
Sorting Conveyor:Picking out the different color bottles and also the bottle still have the label, which makes sure the end products of PET flakes same color and much more clean. Metal Detector is optional.
5,Crushing PET Bottles into PET Flakes
Wet Crusher:Using a wet crusher, whole PET bottles are cut into PET   flakes between 12-18mm in size.
6,The First Time Floating washing the PET flakes
Floating Washer:A way to separate materials that float from those that sink, the sink/float separation tank is ideal for PET recycling as PET flakes sink while the plastic film, PP/PE bottle caps, and other contaminants float.
7,Break down the oil & glue
Hot Washer:Using the hot water and chemical to break down the oil and glue on the PET bottles.
8,Separating the contamination
High-speed Friction Washer:The friction wash uses high speeds to create friction between the PET flakes where debris is effectively scrubbed off.
9,The Second Time Floating washing the PET flakes
Floating Washer:It used in cleaning pet flakes, make the flakes cleaner and whiter.
10,Dry the PET flakes
Dewatering Machine:The dewatering machine uses centrifugal force to spin water moisture off the PET flakes.
11,Hot air to dry the PET flakes
Pipeline Dryer:Using the hot air to take the humidity away from the clean material.
 
Equipment List and Details
1.Debaler: As PP/PE films often arrive at washing facilities in baled form, films such as LDPE / LLDPE are compacted in large bundles tied together, bales must first be opened before it can enter the washing equipment. This can be done either manually or via the debaler.
2.Plastic crusher: The plastic granulator cuts PP / PE films into small pieces. The size reduction process is essential in our PE film washing line as long pieces of plastic film can easily tangle in conveyor and rotary-based equipment such as those used in the washing line. To prevent this from happening, the plastic granulator cuts the PP / PE film into pieces that are approximately 10-20mm in size. To further improve this process, we've implemented the use of a wet granulator where water is continuously sprayed into the cutting chamber. This not only partially cleans the PE film, the water acts as a lubricant reducing heat and friction buildup.
3.Single-Shaft / Double-Shaft Shredder/ Crusher: Our industrial single-shaft and double-shaft shredders are designed for use in larger capacity PE film washing plants or recyclers processing PE films that have higher levels of contamination.
4.High Friction Washer: Originally designed in Germany and improved upon throughout the years, this high-power washing machine has the unique ability to thoroughly was PP / PE film scrubbing off dirt, debris, and even breaks apart paper and cardboard into fibers. Learn more about our high friction washer.
5.float / Sink Separation Tank: An essential part of the PE film washing line, the separation tank is the major line of defence against contaminants. Using water as a medium, PP / PE film that float are separated from contaminants that sink such as sand, rocks, glass, metals, and other plastics such as PET, PA, PS, etc. 
6.Dewatering Machine: The first stage in the drying process, the dewatering machine uses centrifugal foce to remove a large portion of water content from PP/PE film coming directly from the washers. 
7.Dewatering Screw Press: A different type of dewatering machine, the screw press uses pressure to squeeze water from the PP/PE film coming directly from the washers. It's up to you to decide which dewatering machine is more suitable for your needs.
8.Thermal Drying System: The PP/PE film is vacuumed out of the dewatering process and dehydrated through a series of stainless steel tubes. Our effection drying system can reduce moisture content to under 3%. This is the final preparation process for the PP/PE film before it is stored or pelletized into plastic granules. 
9.Product Silo: A storage tank for the clean, dry pieces of PP or PE film.

Factory

Details

FAQ
1,Are you trading company or manufacturer ?
A:WANROOETECH is a Factory-Outlet Platform for excellent manufacturers only!

2,As the shipping period will take long time, how can you make sure the machine won't be broken?
A:Our machine is film wrapped, to make sure the machine can be delivered to our customer smoothly, we will use the steel wire to fix the machine with the container.
  
3,I am foreign customer, if the product's part is broken, how can get help from you?
A:Some standard configurations you can buy in your local market, such such as SIEMENS Motor, SKF bearing.
 

4,Could i know the process of manufatcuring production after placing the order?
A:Our sales will share video after testing, or take online video when testing machine. Of course, also welcome you to our factory to see machine testing.
 
5,Can you produce according to the samples?
A: Yes, we can produce by your samples or technical drawings according to the quantity .
 
6,Where is your factory located? How can I visit there?
A:Our company is located in ZhangJiaGang City, China, really glad to invite you to come to our office to have a face to face meeting before we build order.
 
7,We are new buyers, do not know how to buy? Can we use our own freight forwarding?
A:We are a very experienced company, we will provide you with the guidance of security. We have l ong-term freight forwarders partners to ensure delivery goods to various countries for our customers .You can use your freight forwarding.

Delivery
Our service
1. One year guarantee for whole machine
2. 24 hours technical support 
3. Our engineers can provide service overseas. The service is free, but the charge of round air-tickets, food and hotel is to the customer's account.
4. After a year, we can instruct you how to maintain the machine, and spare parts are provided with the best price.
5. We also can provide training service which help operators handle the machine well