Pet Bottle Flakes Washing Cleaning and Recycling Line On Sale
Application Areas:
Bottles of jars and other containers made of PET can be collected and recycled into a wealth of products. PET can be recycled into new PET bottles and containers, carpet and clothing, industrial strapping, rope, upholstery fabrics, boat sails, automotive parts, fiberfill for winter jackets and sleeping bags, construction materials, and many other items.
Description:
The PET bottle recycling plant takes dirty bottles and transforms them into clean PET flakes. And the flakes can be further processed and reutilized with high commercial value. The production capacity we can make on the PET Bottle washing and recycling line can be 300kg/h to 3000kg/h. The line main purpose is intending to get the clean flakes from the dirty even mixture bottles or bottles slice during dealing with the whole washing line. And also get clean PP/PE collection, labels and paper chips, etc.
The device divided into unpacking, washing, sorting, detecting metal, crushing, floating washing, hot washing, rubbing, rinsing, dehydration, drying and packaging process steps.
Process Flow:
1,Break the compacted bales(Optional)
Bale Opener:As PET bottles generally arrive at washing plants in bales, or compacted bundles of plastic bottles, it must first be unpacked before the bottles can flow freely onto the belt conveyor system.
2,Primary separation of sand and gravel
Trommel:Remove small contaminants such as broken glass, paper/cardboard, metals, rocks.
3,Remove the label
Label Remove machine:Remove the label from the bottles.
4,Sort out different color bottles, and labels
Sorting Conveyor:Picking out the different color bottles and also the bottle still have the label, which makes sure the end products of PET flakes same color and much more clean. Metal Detector is optional.
5,Crushing PET Bottles into PET Flakes
Wet Crusher:Using a wet crusher, whole PET bottles are cut into PET flakes between 12-18mm in size.
6,The First Time Floating washing the PET flakes
Floating Washer:A way to separate materials that float from those that sink, the sink/float separation tank is ideal for PET recycling as PET flakes sink while the plastic film, PP/PE bottle caps, and other contaminants float.
7,Break down the oil & glue
Hot Washer:Using the hot water and chemical to break down the oil and glue on the PET bottles.
8,Separating the contamination
High-speed Friction Washer:The friction wash uses high speeds to create friction between the PET flakes where debris is effectively scrubbed off.
9,The Second Time Floating washing the PET flakes
Floating Washer:It used in cleaning pet flakes, make the flakes cleaner and whiter.
10,Dry the PET flakes
Dewatering Machine:The dewatering machine uses centrifugal force to spin water moisture off the PET flakes.
11,Hot air to dry the PET flakes
Pipeline Dryer:Using the hot air to take the humidity away from the clean material.
Technical Features:
1. High automation level, try best to reduce your cost on labor (especially for three shifts) and ensure high processing capacity: 100-2000kg/hr.
2.Friendly control system (PLC integrated & separated control on each machine) and Touch screen panel, easy for operation, monitor and emergency stop.
3. All parts contacting with plastic material and water are made of high-quality 304 stainless steel; Ensure no second pollution to flakes.
4. This China Hot Selling Waste PET Bottle Washing Machine can easily wash and recycle waste PET bottle flakes. Equipment at the end of the washing line so that the completely dry flakes can be collected and packed directly after being washed.
5. The whole production line can be designed on the basis of how dirty the flakes are, and make sure of the quality of the final products.
6. Coordinating the production line with follow programmed work (granulating system), and it will make waste and dirty PET bottles to be the PET granule material and in order to produce new PET bottles.
Product Detail
Products Parameters
|
Model |
Material |
Install Power |
Capacity |
Water Consumption |
End Products Humidity |
|
PNQT-PET300 |
PET,PS,PC,ABS |
100kw |
300kg/h |
4-6litres/kg |
<=3% |
|
PNQT-PET500 |
PET,PS,PC,ABS |
150kw |
500kg/h |
3-6litres/kg |
<=3% |
|
PNQT-PET800 |
PET,PS,PC,ABS |
200kw |
800kg/h |
3-5litres/kg |
<=3% |
|
PNQT-PET1000 |
PET,PS,PC,ABS |
280kw |
1,000kg/h |
2-3litres/kg |
<=3% |
|
PNQT-PET1500 |
PET,PS,PC,ABS |
350kw |
1.5Tons |
2-3litres/kg |
<=3% |
|
PNQT-PET2000 |
PET,PS,PC,ABS |
400kw |
2Tons |
2-3litres/kg |
<=3% |
|
PNQT-PET3000 |
PET,PS,PC,ABS |
500kw |
3Tons |
2-3litres/kg |
<=3% |
Equipment List and Details
1.Debaler: As PP/PE films often arrive at washing facilities in baled form, films such as LDPE / LLDPE are compacted in large bundles tied together, bales must first be opened before it can enter the washing equipment. This can be done either manually or via the debaler.
2.Plastic crusher: The plastic granulator cuts PP / PE films into small pieces. The size reduction process is essential in our PE film washing line as long pieces of plastic film can easily tangle in conveyor and rotary-based equipment such as those used in the washing line. To prevent this from happening, the plastic granulator cuts the PP / PE film into pieces that are approximately 10-20mm in size. To further improve this process, we've implemented the use of a wet granulator where water is continuously sprayed into the cutting chamber. This not only partially cleans the PE film, the water acts as a lubricant reducing heat and friction buildup.
3.Single-Shaft / Double-Shaft Shredder/ Crusher: Our industrial single-shaft and double-shaft shredders are designed for use in larger capacity PE film washing plants or recyclers processing PE films that have higher levels of contamination.
4.High Friction Washer: Originally designed in Germany and improved upon throughout the years, this high-power washing machine has the unique ability to thoroughly was PP / PE film scrubbing off dirt, debris, and even breaks apart paper and cardboard into fibers. Learn more about our high friction washer.
5.float / Sink Separation Tank: An essential part of the PE film washing line, the separation tank is the major line of defence against contaminants. Using water as a medium, PP / PE film that float are separated from contaminants that sink such as sand, rocks, glass, metals, and other plastics such as PET, PA, PS, etc.
6.Dewatering Machine: The first stage in the drying process, the dewatering machine uses centrifugal foce to remove a large portion of water content from PP/PE film coming directly from the washers.
7.Dewatering Screw Press: A different type of dewatering machine, the screw press uses pressure to squeeze water from the PP/PE film coming directly from the washers. It's up to you to decide which dewatering machine is more suitable for your needs.
8.Thermal Drying System: The PP/PE film is vacuumed out of the dewatering process and dehydrated through a series of stainless steel tubes. Our effection drying system can reduce moisture content to under 3%. This is the final preparation process for the PP/PE film before it is stored or pelletized into plastic granules.
9.Product Silo: A storage tank for the clean, dry pieces of PP or PE film.
Factory Show
Our Service
1. One year guarantee for whole machine
2. 24 hours technical support
3. Our engineers can provide service overseas. The service is free, but the charge of round air-tickets, food and hotel is to the customer's account.
4. After a year, we can instruct you how to maintain the machine, and spare parts are provided with the best price.
5. We also can provide training service which help operators handle the machine well
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