Waste Mineral Water Bottle Plastic Bottle Washing Machine Plastic Recycling Line

Product Description

Waste Mineral Water Bottle Plastic Bottle Washing Machine Plastic Recycling Line

Application Areas:
Bottles of jars and other containers made of PET can be collected and recycled into a wealth of products.  PET can be recycled into new PET bottles and containers, carpet and clothing, industrial strapping, rope, upholstery fabrics, boat sails, automotive parts, fiberfill for winter jackets and sleeping bags, construction materials, and many other items.

Product Description:
The PET bottle recycling plant takes dirty bottles and transforms them into clean PET flakes. This is an export commodity which can be sold and used for many creative applications. And the flakes can be further processed and reutilized with high commercial value. The production capacity we can make on the PET Bottle washing and recycling line can be 100kg to 3000kg per hour. 

Process Flow:
1,Break the compacted bales(Optional)
Bale Opener:As PET bottles generally arrive at washing plants in bales, or compacted bundles of plastic bottles, it must first be unpacked before the bottles can flow freely onto the belt conveyor system.
2,Primary separation of sand and gravel
Trommel:Remove small contaminants such as broken glass,   paper/cardboard, metals, rocks.
3,Remove the label
Label Remove machine:Remove the label from the bottles.
4,Sort out different color bottles, and labels
Sorting Conveyor:Picking out the different color bottles and also the bottle still have the label, which makes sure the end products of PET flakes same color and much more clean. Metal Detector is optional.
5,Crushing PET Bottles into PET Flakes
Wet Crusher:Using a wet crusher, whole PET bottles are cut into PET   flakes between 12-18mm in size.
6,The First Time Floating washing the PET flakes
Floating Washer:A way to separate materials that float from those that sink, the sink/float separation tank is ideal for PET recycling as PET flakes sink while the plastic film, PP/PE bottle caps, and other contaminants float.
7,Break down the oil & glue
Hot Washer:Using the hot water and chemical to break down the oil and glue on the PET bottles.
8,Separating the contamination
High-speed Friction Washer:The friction wash uses high speeds to create friction between the PET flakes where debris is effectively scrubbed off.
9,The Second Time Floating washing the PET flakes
Floating Washer:It used in cleaning pet flakes, make the flakes cleaner and whiter.
10,Dry the PET flakes
Dewatering Machine:The dewatering machine uses centrifugal force to spin water moisture off the PET flakes.
11,Hot air to dry the PET flakes
Pipeline Dryer:Using the hot air to take the humidity away from the clean material.
 
Features:
1. Coordinating the production line with follow programmed work (granulating system), and it will make waste and dirty PET bottles to be the PET granule material and in order to producing new PET bottles.
2. Friendly control system (PLC integrated & separated control on each machine) and touch screen panel, easy for operation, monitor and emergency stop.
3. All parts contacting with plastic material and water are made of high-quality 304 and touch screen panel, easy for operation, monitor and emergency stop.
4. The whole production line can be designed on the basis of how dirty the flakes are, and make sure of the quality of the final products. 


System Configuration:

No.	Machine Name	Note
1	Bale breaker	Custom
2	Belt Conveyor	PVC Belt
3	Metal detector	Custom
4	Label Remover	Remove the label from the bottles.
5	Manual Sorting Belt	Custom,PVC Belt
6	Belt Conveyor	PVC Belt
7	Crusher	Blade metal:alloy(9CrSi or SKD-II)
8	Screw Loader	Made of Stainless steel
9	Hot Washer	Made of Stainless steel ,can put some soda
10	High-speed Friction Washer	Made of Stainless steel Can be design Two-screw
11	Sink-Float Tank	Single-screw or Two-screw
12	Dewatering Machine	Vertical or Horizontal
13	Drying system	Made of Stainless steel
14	Storage hopper	Normally 1000L
15	Flakes Pneumatic Separating Machine	New style label remover for flakes

  
Technical Parameters 

Model	Material	Install Power	Capacity	Water Consumption	End Products Humidity
PNQT-300	PET,PS,PC,ABS	100kw	300kg/h	4-6litres/kg	<=3%
PNQT-500	PET,PS,PC,ABS	150kw	500kg/h	3-6litres/kg	<=3%
PNQT-800	PET,PS,PC,ABS	200kw	800kg/h	3-5litres/kg	<=3%
PNQT-1000	PET,PS,PC,ABS	280kw	1,000kg/h	2-3litres/kg	<=3%
PNQT-1500	PET,PS,PC,ABS	350kw	1.5Tons	2-3litres/kg	<=3%
PNQT-2000	PET,PS,PC,ABS	400kw	2Tons	2-3litres/kg	<=3%
PNQT-3000	PET,PS,PC,ABS	500kw	3Tons	2-3litres/kg	<=3%

 

Our Service:
1. Our factory provide machine testing when customer come to our factory to see this machine. 
2. We provide detail machine technical specification, electric diagram, installation book, operating manual3. We can provide engineers to customer's factory to help installation and training workers if customer required. 
4.Spare parts is available when u need.within warranty,we will provide without any charge.Over warranty,we can provide spare parts just with factory cost.We will take response and provide technical support and repair of the whole machine lifetime