Plastic Bottle Crushing Washing Machine Pet Recycling Line
Application Areas:
Bottles of jars and other containers made of PET can be collected and recycled into a wealth of products. PET can be recycled into new PET bottles and containers, carpet and clothing, industrial strapping, rope, upholstery fabrics, boat sails, automotive parts, fiberfill for winter jackets and sleeping bags, construction materials, and many other items.
Description:
The PET bottle recycling plant takes dirty bottles and transforms them into clean PET flakes. And the flakes can be further processed and reutilized with high commercial value. The production capacity we can make on the PET Bottle washing and recycling line can be 300kg/h to 3000kg/h. The line main purpose is intending to get the clean flakes from the dirty even mixture bottles or bottles slice during dealing with the whole washing line. And also get clean PP/PE collection, labels and paper chips, etc.
The device divided into unpacking, washing, sorting, detecting metal, crushing, floating washing, hot washing, rubbing, rinsing, dehydration, drying and packaging process steps.
Process Flow:
1,Break the compacted bales(Optional)
Bale Opener:As PET bottles generally arrive at washing plants in bales, or compacted bundles of plastic bottles, it must first be unpacked before the bottles can flow freely onto the belt conveyor system.
2,Primary separation of sand and gravel
Trommel:Remove small contaminants such as broken glass, paper/cardboard, metals, rocks.
3,Remove the label
Label Remove machine:Remove the label from the bottles.
4,Sort out different color bottles, and labels
Sorting Conveyor:Picking out the different color bottles and also the bottle still have the label, which makes sure the end products of PET flakes same color and much more clean. Metal Detector is optional.
5,Crushing PET Bottles into PET Flakes
Wet Crusher:Using a wet crusher, whole PET bottles are cut into PET flakes between 12-18mm in size.
6,The First Time Floating washing the PET flakes
Floating Washer:A way to separate materials that float from those that sink, the sink/float separation tank is ideal for PET recycling as PET flakes sink while the plastic film, PP/PE bottle caps, and other contaminants float.
7,Break down the oil & glue
Hot Washer:Using the hot water and chemical to break down the oil and glue on the PET bottles.
8,Separating the contamination
High-speed Friction Washer:The friction wash uses high speeds to create friction between the PET flakes where debris is effectively scrubbed off.
9,The Second Time Floating washing the PET flakes
Floating Washer:It used in cleaning pet flakes, make the flakes cleaner and whiter.
10,Dry the PET flakes
Dewatering Machine:The dewatering machine uses centrifugal force to spin water moisture off the PET flakes.
11,Hot air to dry the PET flakes
Pipeline Dryer:Using the hot air to take the humidity away from the clean material.
Technical Features:
1. High automation level, try best to reduce your cost on labor (especially for three shifts) and ensure high processing capacity: 100-2000kg/hr.
2.Friendly control system (PLC integrated & separated control on each machine) and Touch screen panel, easy for operation, monitor and emergency stop.
3. All parts contacting with plastic material and water are made of high-quality 304 stainless steel; Ensure no second pollution to flakes.
4. This China Hot Selling Waste PET Bottle Washing Machine can easily wash and recycle waste PET bottle flakes. Equipment at the end of the washing line so that the completely dry flakes can be collected and packed directly after being washed.
5. The whole production line can be designed on the basis of how dirty the flakes are, and make sure of the quality of the final products.
6. Coordinating the production line with follow programmed work (granulating system), and it will make waste and dirty PET bottles to be the PET granule material and in order to produce new PET bottles.
Details:
PET bottle recycling machine table list, take the 500kg/h capacity for example:
| No |
Units |
Describtion |
| Model |
BDX500 |
Capacity: 500kg/h |
| 1 |
Bale opener |
Size of processing package:<1400mmx1600x1000mm |
| 2 |
Belt Conveyor |
PVC Belt,adjustable height,removable wheels |
| 3 |
Trommel prewasher |
Diameter:1500mm |
| 4 |
Belt Conveyor |
PVC Belt,adjustable height,removable wheels |
| 5 |
Label remover |
Air blower type,removing ratio:>95%; |
| 6 |
Sorting platform |
With metal detector ,6000mm |
| 7 |
Belt Conveyor |
PVC Belt,adjustable height,removable wheels |
| 8 |
Crusher |
V-cutting shaft |
| 9 |
Screw feeder |
2.2kw |
| 10 |
Vertical Hotwashing boiler |
1.6m(dia)x2.1m(height) |
| 11 |
Screw feeder |
2.2kw |
| 12 |
High speed friction washer |
3200mm |
| 13 |
Floating washing tanks |
4000mmx1200mmx2000mm |
| 14 |
Spraying washing tank |
final washing |
| 15 |
Dewatering machine |
Ratio of removing water:> 98% |
| 16 |
Label Sucking machine |
removing rest label and dust |
| 17 |
Air Pipe dryer |
Heating by resistance |
| 18 |
Storage silo |
3500mm(height)x1200mm(diameter) |
| 19 |
Control box |
ABB Inverter,schneider contactor etc; |
|
Input capacity |
500kg/h |
1000 kg/h |
2000 kg/h |
|
Workshop(M*M*M) |
42 (L)×10(W)×6(H) |
55(L)×15(W)×6(H) |
70(L)×18(W)×6(H) |
|
Ancillary staff |
6Persons |
8 Persons |
12 Persons |
|
Installation power |
156KW |
307KW |
420KW |
|
Water Consumption: |
2Ton/h |
3.5Ton/h |
5 Ton/h |
|
Final product |
Moisture: max 1%
Bulk density: 0.3G/CM3
Particle size: 14-18mm
Metal content: max.20ppm
Floatable contamination: less than 200ppm
Total impurity: 320ppm |
Moisture: max 1%
Bulk density: 0.3G/CM3
Particle size: 14-18mm
Metal content: max. 20oom
Floatable contamination: less than 200ppm
Total impurity: 320ppm |
Moisture: max 1%
Bulk density: 0.3G/CM3
Particle size: 14-18mm
Metal content: Max. 20ppm
Floatable contamination: less than 200ppm
Total impurity: 320ppm |
Factory Show:
Delivery
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