Customization: | Available |
---|---|
Warranty: | 1 Year |
Material Processed: | Film |
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Equipment List and Details
1.Debaler: As PP/PE films often arrive at washing facilities in baled form, films such as LDPE / LLDPE are compacted in large bundles tied together, bales must first be opened before it can enter the washing equipment. This can be done either manually or via the debaler.
2.Plastic crusher:The plastic granulator cuts PP / PE films into small pieces. The size reduction process is essential in our PE film washing line as long pieces of plastic film can easily tangle in conveyor and rotary-based equipment such as those used in the washing line. To prevent this from happening, the plastic granulator cuts the PP / PE film into pieces that are approximately 10-20mm in size. To further improve this process, we've implemented the use of a wet granulator where water is continuously sprayed into the cutting chamber. This not only partially cleans the PE film, the water acts as a lubricant reducing heat and friction buildup.
3.Single-shaft/Double-shaft shredder/Crusher:Our industrial single-shaft and double-shaft shredders are designed for use in larger capacity PE film washing plants or recyclers processing PE films that have higher levels of contamination.
4.High Friction Washer:Originally designed in Germany and improved upon throughout the years, this high-power washing machine has the unique ability to thoroughly was PP / PE film scrubbing off dirt, debris, and even breaks apart paper and cardboard into fibers. Learn more about our high friction washer.
5.Floating/Sink Separation Tank:An essential part of the PE film washing line, the separation tank is the major line of defence against contaminants. Using water as a medium, PP / PE film that float are separated from contaminants that sink such as sand, rocks, glass, metals, and other plastics such as PET, PA, PS, etc.
6.Dewatering Machine:The first stage in the drying process, the dewatering machine uses centrifugal foce to remove a large portion of water content from PP/PE film coming directly from the washers.
7.Dewatering Screw Press: A different type of dewatering machine, the screw press uses pressure to squeeze water from the PP/PE film coming directly from the washers. It's up to you to decide which dewatering machine is more suitable for your needs.
8.Thermal Drying System:The PP/PE film is vacuumed out of the dewatering process and dehydrated through a series of stainless steel tubes. Our effection drying system can reduce moisture content to under 3%. This is the final preparation process for the PP/PE film before it is stored or pelletized into plastic granules.
9.Product Silo:A storage tank for the clean, dry pieces of PP or PE film.
System Configuration:
No. |
Machine Name |
Note |
1 |
Bale breaker |
Custom |
2 |
Belt Conveyor |
PVC Belt |
3 |
Metal detector |
Custom |
4 |
Label Remover |
Remove the label from the bottles. |
5 |
Manual Sorting Belt |
Custom,PVC Belt |
6 |
Belt Conveyor |
PVC Belt |
7 |
Crusher |
Blade metal:alloy(9CrSi or SKD-II) |
8 |
Screw Loader |
Made of Stainless steel |
9 |
Hot Washer |
Made of Stainless steel ,can put some soda |
10 |
High-speed Friction Washer |
Made of Stainless steel Can be design Two-screw |
11 |
Sink-Float Tank |
Single-screw or Two-screw |
12 |
Dewatering Machine |
Vertical or Horizontal |
13 |
Drying system |
Made of Stainless steel |
14 |
Storage hopper |
Normally 1000L |
15 |
Flakes Pneumatic Separating Machine |
New style label remover for flakes |
Model | Material | Install Power | Capacity | Water Consumption | End Products Humidity |
PNQT-300 | PET,PS,PC,ABS | 100kw | 300kg/h | 4-6litres/kg | <=3% |
PNQT-500 | PET,PS,PC,ABS | 150kw | 500kg/h | 3-6litres/kg | <=3% |
PNQT-800 | PET,PS,PC,ABS | 200kw | 800kg/h | 3-5litres/kg | <=3% |
PNQT-1000 | PET,PS,PC,ABS | 280kw | 1,000kg/h | 2-3litres/kg | <=3% |
PNQT-1500 | PET,PS,PC,ABS | 350kw | 1.5Tons | 2-3litres/kg | <=3% |
PNQT-2000 | PET,PS,PC,ABS | 400kw | 2Tons | 2-3litres/kg | <=3% |
PNQT-3000 | PET,PS,PC,ABS | 500kw | 3Tons | 2-3litres/kg | <=3% |
Machine pictures for PP PE film washing line/PP PE film recycling line/plastic film washing