Medical Waste Treatment Shredder with Steam Sterilization Medical Waste Machine

Product Description

Medical Waste Treatment Shredder With Steam Sterilization Medical Waste Machine 

Application:

1. Items contaminated by the patient's blood, body fluids and excreta, including:
(1)Cotton balls, cotton swabs, drainage slivers, gauze and various other dressings.
(2)Disposable sanitary products, disposable medical products and disposable medical devices after use.
(3)Abandoned bedclothes;
(4)Other items contaminated by the patient's blood, body fluids and excrement;
2. Discarded medical sharps that can stab or cut the human body.
(1)Medical needles and suture needles.
(2)All kinds of medical sharps, including: scalpel, scalpel, skin preparation knife, surgical saw, etc.
(3)Slides, glass test tubes, glass ampoules, etc.

Description:
The medical shredder high temperature sterilization machine is a high level medical waste treatment equipment developed and produced by our company for the special requirements of sterilization equipment. The machine can be used at all levels of medical institutions for medical waste.

Features:
1.Set in one crushing and high-temperature sterilization, sterilization after the first break, compact design suitable for a variety of occasions.
2.Crusher lower mounting, biaxial structure.
3.Crusher housing assembly using split structure, easy maintenance.
4.Gate drive by cylinder structure, obstacles automatic back.
5.After the door closed by cylinder lock in place to protect and ensure the safety of the operation.
6.Seal the door when a power cut, such as failure, you can still remain sealed.
7.In the sterilization of waste, while air and water sterilization process also simultaneously generate sound processing.

Process:
1.Load: After feeding the material through the fill material hoist closed.
2.Broken: Gear motor drive shaft counter-rotating blade, blade materia through cut, shredded and squeezed, crushing processing.
3.Warming:After the completion of the start crushing inward into the steam chamber through the exhaust valve open intermittently.
4.Sterilization:After reaching the sterilizing temperature sterilization start timing, in the chamber during an intake valve by the temperature and pressure within the chamber is controlled to ensure that the common chamber is kept within a certain temperature range for sterilization of the waste.
5.Cooling:After the sterilization time to, the inner chamber to discharge into the cooling liquid, cooled to a set temperature.
6.Emissions:Bottom discharge valve is opened, the water inside the discharge chamber, the pressure within the chamber drops to the set value, the program branches drying stage.
7.Vacuum:Vaccum pump open internal chamber was evacuated, while the interlayer to maintain a certain pressure and temperature, play a role within the drying chamber.
8.Uninstall:Open the door a the bottom of the material and material backstop unload the material to the material transfer vehicle.

Equipment Components:
1.One machine by the body,sealed doors,stirring mechanism,broken bodies,piping systems and control systems and other components.
2.Body stainless steel circular vertical structure.
3.Inner surface after mechanical polishing automatic polishing machine, smooth surface roughness Ra<=0.8micron,and finally through the electrochemical polishing, surface passivation film,bright clean slide, corrosion resistance, and durability.
4.Circular ring sealed doors, air sealing structure, open the door driven by cylinder, and a safety interlock.
5.Pipeline system from the control valve, high-precision biological filters, pumps, booster pumps,safety and sanitary piping and other components.
6.SIEMNES control system used in Germany as the main controller of the new PLC, Siemens touch screen as the user interface, Germany WIKA pressure transmitters and other components pairs consisting of a complete control system.

Advantages:
1. Bio-sealed safety items
The machine realizes the complete shielding of medical waste during the sterilization process, effectively inactivates the waste steam and wastewater generated during the sterilization process, fully meets the requirements for on-site high-pressure steam sterilization of medical waste, and eliminates medical waste to humans And environmental security threats.
2.Sealing of the door
When environmental safety is required, compressed air is used to pass through the sealing ring to ensure the safety of the door seal. This can prevent leakage in the door and body area. The seal of the door can still be kept in a sealed state in the event of a power failure or other failure;
3. Crushing mechanism
The low-speed high-torque reducer provides power and adopts a dual-shaft structure. The knife shaft is equipped with interlaced blades. The medical waste is broken under the combined effects of shearing, squeezing and shredding of the blades.
4. High-quality and high-efficiency imported filters
The exhaust gas discharged from the integrated machine is discharged after sterilization through a high-precision biological filter, which can effectively prevent the environment from being polluted. The efficiency of the filter can reach 99.999% interception for 0.2μm materials, and the filter housing is made of stainless steel.
5.Disposal of high-risk waste
Way of inactivation of condensate water: steam enters from the bottom of the sterilization chamber of the integrated machine, and retains the condensed water at the bottom of the sterilization chamber. During the entire sterilization process, the condensed water is heated by the steam to reach the sterilization temperature. The sterilization time for the condensate The sterilization time for the loaded items is the same. During the sterilization process, the steam is intermittently discharged from the top through the filter. After the sterilization is completed, the filter is sterilized, and the sterilized condensate is discharged from the bottom.
The sterilized residue is treated as ordinary household garbage, stored by the receiving truck, poured into the outbound vehicle, and transported to the landfill or sent to the garbage incineration site.
6. Cavity structure
The cavity and door of the integrated machine are made of high-quality stainless steel 06Cr19Ni10. The feeding cavity has a circular structure without dead angles. The bottom of the sterilization chamber is equipped with a stainless steel filter cover to protect the drain from being blocked by debris.
7.Monitor the peripheral operating conditions at any time, and give prompts; self-inspection procedures to check whether the equipment itself and important parts are normal; equipment self-sterilization procedures to protect maintenance and operating personnel; emergency treatment methods, each main valve is equipped with manual operation Institutions can inactivate contaminated items without a control system; provide multi-point temperature detection to ensure the sterilization effect of waste and items.

Main Parameters 

Design pressure	0.3MPa
Design temperature	140ºC
Working temperature	138ºC
Working pressure	0.25Mpa
Control power source	AC220V/50Hz 0.5KW
Power source	AC380V/50Hz 26KW
Compressed air source pressure	0.5~0.7MPa
Water source pressure	0.1~0.3MPa
Steam pressure	0.3~0.5MPa
Safety valve setting pressure	0.27Mpa
Dimensions(length×width×height)	2890×3450×3300(4000)mm
Silo diameter	900mm
Loading height	3300mm
Processing capacity	50kg/batch
Total volume	1.9 cubic meters
Sterilization truck volume	0.5 cubic meters
Diameter of sterilization chamber	1000mm

 

Model	WRMS-800	WRMS-2000
Volume(m³)	0.8	2
Feeding bin volume(m³)	0.3	0.5
Receiving bin volume(m³)	0.09	0.35
Processing capacity(kg/cycle)	225-270	500-1050
Overall size(L*W*H)mm	2460*1820*1940(2640)	2890*3450*3300(4000)
Load capacity (T)	2	5
Power(kw)	14+40	26.5+60

Our Service
1. One year guarantee for whole machine
2.24 hours technical support 
3. Our engineers can provide service overseas. The service is free, but the charge of round air-tickets, food and hotel is to the customer's account.
4. After a year, we can instruct you how to maintain the machine, and spare parts are provided with the best price.
5. We also can provide training service which help operators handle the machine well